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Automatic material replenishment control for smart production processes.

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IDENTY.TRACK provides real-time monitoring of inventory, assets, and goods movements, delivering end-to-end process transparency across your operations. Replenishment needs and required actions are automatically identified and triggered when defined threshold levels are reached.

  • No manual scans required

  • No delays in process execution

  • No interruptions to workflows

IDENTY.TRACK – Intelligent Real-Time Tracking for Manufacturing

IDENTY.TRACK transforms production and logistics operations by replacing manual inventory and movement checks with a fully automated, end-to-end real-time tracking system. Containers are monitored throughout the entire process chain and integrated seamlessly with ERP, WMS, and logistics platforms. This provides complete transparency over material status, movements, and stock levels while automatically identifying and triggering required actions in real time.

Challenges in Manual Material Supply

In many manufacturing environments, replenishment processes are still initiated manually, typically through scans or visual stock checks.

As a result, companies face:

Late or delayed replenishment  |  Material shortages and bottlenecks  |  Inefficient search and handling processes  |  Production downtime  |  Increased operational costs  |  Human error risks

The Solution: IDENTY.TRACK

IDENTY.TRACK automatically detects container removal and identifies when stock levels fall below defined minimum thresholds, triggering the replenishment process autonomously—without additional manual input.

Furthermore, IDENTY.TRACK tracks the movement direction of floor-mounted containers, distinguishing reliably between removal and return. Incorrect or unintended movements are detected, preventing duplicate or unnecessary replenishment orders.

Key Benefits:

  • More stable production workflows

  • Full transparency across material flows

  • Reduced production downtime

  • Improved supply chain reliability

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Benefits of IDENTY.TRACK at a Glance

  • Automated detection of material consumption and inventory threshold breaches

  • Fully automated replenishment without manual processes

  • Real-time visibility of materials and mobile containers

  • Direction-based tracking of floor containers (removal vs. return)

  • Elimination of duplicate orders and booking errors

  • Significant reduction of production downtime

  • More stable and predictable manufacturing processes

  • Increased supply chain reliability

  • Reduced workload for employees through automation

  • Enhanced operational and process safety in production and logistics

How IDENTY.TRACK Works

  • Containers and floor rollers are digitally tracked across the entire process flow

  • IDENTY.TRACK continuously monitors stock levels and material movements in real time

  • Material consumption and threshold breaches are automatically detected

  • Replenishment and action workflows are triggered automatically and digitally

  • Materials are supplied just-in-time without any manual input or delays

Typical Applications of IDENTY.TRACK

  • Production supply in manufacturing and assembly operations

  • Digital Kanban and inventory supermarket systems

  • Lean manufacturing and continuous process optimization

  • Intralogistics and material flow management

  • Automotive and supplier manufacturing industries

  • Industry 4.0 and smart factory environments

  • Real-time tracking of containers, trolleys, and assets

  • End-to-end visibility of material movements across the supply chain

Technical Highlights

  • Battery-powered sensor technology

  • Wireless connectivity

  • Flexible mounting on racks and transport equipment

  • Real-time data exchange

  • Integration with industrial systems (ERP, WMS, logistics platforms)

  • Robust industrial design for harsh production environments

Automate Material Flows

With IDENTY.TRACK, you eliminate manual processes and establish a reliable digital replenishment system for modern manufacturing environments.

SOFTWARE SOLUTIONS

HARDWARE SOLUTIONS

SYSTEM INTEGRATION

Our tailor-made software solutions enable companies to digitize and automate production processes, improving efficiency and operational performance.

We deliver high-performance hardware solutions precisely designed to meet your production needs and industrial requirements.

Our experts assist with system integration into your existing infrastructure, ensuring a smooth and seamless transition without disrupting operations.

Efficient Material Flow with IDENTYTEC eKanban Solutions

IDENTY.SHELF | Automatisierte Nachschubsteuerung direkt am Regal

Smart shelf-based replenishment control for automated material supply

IDENTY.LASER | Füllstandsmeldungen für Schüttgut, Groß- und Kleinladungsträger
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Fill level monitoring for bulk materials, large and small load carriers

IDENTY.LASER | Präzise Stellplatzkontrolle per Laser – für effiziente eKanban-Nachschubprozesse mit AGV
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Precise bin location control using laser technology for efficient eKanban replenishment processes with AGVs

ID.(MULTI-)TAG | Nachschub per Handtaster – eKanban meets Andon für effiziente und transparente Prozesse.
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Replenishment via manual push button – eKanban meets Andon for efficient and transparent processes.

IDENTY.ADD | AGV-gesteuerte Materialversorgung – automatisch vom AKL bis ans Durchlaufregal.
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Automated AGV material supply – seamless transport from AS/RS to flow racks for efficient intralogistics.

IDENTY.HEIJUNKA | Intelligente Steuerung von Bereit-stellung, Verbrauch und Rückführung im Materialfluss.
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Smart control of material provisioning, consumption, and return processes in intralogistics.

IDENTY.VISION | Visuelle Echtzeit-Erfassung für lückenlose Materialflusskontrolle.

Visual real-time capture for seamless material flow control.

We deliver guaranteed efficiency gains and
long-term cost savings.

Our solutions help lower production costs while increasing product quality and operational performance.

24/7
CUSTOMER SUPPORT

Our team is available at all times to ensure your systems operate reliably and without disruption.

CUSTOM TAILORED SOLUTIONS

We deliver customized solutions designed to match your business requirements and operational needs.

EXPERT
KNOWLEDGE

With extensive experience in automation technology, we deliver the expertise you need to drive success and improve operational performance.

CONTACT US

Interested in learning more about our solutions? Get in touch for a custom consultation and find out how IDENTYTEC can help optimize your operations, efficiency, and material flow processes.

No Cost & No Obligation

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