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Automatic material replenishment control for smart production processes.

IDENTY.SHELF automatically monitors inventory in flow racks and triggers replenishment orders precisely when the defined minimum stock level is reached.

  • No manual scanning. 

  • No delays.

  • No production downtime.

Intelligent eKanban for Production

With IDENTY.SHELF, IDENTYTEC transforms traditional Kanban processes into a fully digital eKanban system, eliminating manual and error-prone inventory checks through automated replenishment control.

A wireless sensor detects container removal directly at the shelf and transmits data in real time to ERP, WMS, and logistics systems. When a minimum stock level is reached, a replenishment order is automatically triggered automatically.

Challenges in Manual Material Supply

In many manufacturing environments, replenishment is still initiated manually via scans or visual checks.

 

As a result, companies face:

Delayed replenishment | Material shortages | Inefficient search processes | Production downtime | Increased operational costs | Human error

The Solution: IDENTY.SHELF

IDENTY.SHELF automatically detects material consumption and identifies when stock levels fall below a defined minimum threshold. This triggers an automated replenishment process—completely without manual effort.

Key benefits:

  • More stable production workflows

  • Full transparency in material flows

  • Fewer production stoppages

  • Improved supply chain reliability

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Benefits of IDENTY.SHELF

  • Automated replenishment
    Replenishment is triggered automatically when predefined threshold levels are reached.

  • Wireless and flexible integration
    Battery-powered sensors integrate easily into existing rack and shelving systems.

  • Real-time inventory visibility
    Continuous monitoring of stock levels and material flows with full digital transparency.

  • Minimized production downtime
    Early detection and prevention of material shortages.

  • Scalable solution
    From individual shelves to fully automated production environments.

  • Seamless system integration
    Compatible with ERP, WMS, and logistics systems.

How IDENTY.SHELF Works

  • Containers are positioned in the flow rack system

  • IDENTY.SHELF continuously monitors stock levels in real time

  • Minimum inventory thresholds are automatically detected

  • Digital replenishment orders are triggered automatically

  • Materials are replenished just in time

Typical Applications

  • Production supply

  • Kanban shelving systems

  • Lean manufacturing

  • Intralogistics

  • Automotive industry

  • Industry 4.0

  • Material flow control

  • Smart factory environments

Technical Highlights

  • Battery-powered sensor technology

  • Wireless connectivity

  • Flexible integration into shelving systems

  • Real-time data transfer

  • Compatibility with industrial interfaces (ERP/WMS)

  • Robust industrial-grade construction

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Automate Material Flows

With IDENTY.SHELF, you eliminate manual processes and establish a reliable digital replenishment system for modern manufacturing environments.

SOFTWARE SOLUTIONS

HARDWARE SOLUTIONS

SYSTEM INTEGRATION

Our tailor-made software solutions enable companies to digitize and automate production processes, improving efficiency and operational performance.

We deliver high-performance hardware solutions precisely designed to meet your production needs and industrial requirements.

Our experts assist with system integration into your existing infrastructure, ensuring a smooth and seamless transition without disrupting operations.

Efficient Material Flow with IDENTYTEC eKanban Solutions

IDENTY.SHELF | Automatisierte Nachschubsteuerung direkt am Regal

Smart shelf-based replenishment control for automated material supply

IDENTY.LASER | Füllstandsmeldungen für Schüttgut, Groß- und Kleinladungsträger
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Fill level monitoring for bulk materials, large and small load carriers

IDENTY.LASER | Präzise Stellplatzkontrolle per Laser – für effiziente eKanban-Nachschubprozesse mit AGV
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Precise bin location control using laser technology for efficient eKanban replenishment processes with AGVs

ID.(MULTI-)TAG | Nachschub per Handtaster – eKanban meets Andon für effiziente und transparente Prozesse.
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Replenishment via manual push button – eKanban meets Andon for efficient and transparent processes.

IDENTY.ADD | AGV-gesteuerte Materialversorgung – automatisch vom AKL bis ans Durchlaufregal.
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Automated AGV material supply – seamless transport from AS/RS to flow racks for efficient intralogistics.

IDENTY.HEIJUNKA | Intelligente Steuerung von Bereit-stellung, Verbrauch und Rückführung im Materialfluss.
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Smart control of material provisioning, consumption, and return processes in intralogistics.

IDENTY.VISION | Visuelle Echtzeit-Erfassung für lückenlose Materialflusskontrolle.

Visual real-time capture for seamless material flow control.

We deliver guaranteed efficiency gains and
long-term cost savings.

Our solutions help lower production costs while increasing product quality and operational performance.

24/7
CUSTOMER SUPPORT

Our team is available at all times to ensure your systems operate reliably and without disruption.

CUSTOM TAILORED SOLUTIONS

We deliver customized solutions designed to match your business requirements and operational needs.

EXPERT
KNOWLEDGE

With extensive experience in automation technology, we deliver the expertise you need to drive success and improve operational performance.

CONTACT US

Interested in learning more about our solutions? Get in touch for a custom consultation and find out how IDENTYTEC can help optimize your operations, efficiency, and material flow processes.

No Cost & No Obligation

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